WC颗粒尺寸对超音速火焰喷涂WC–10Co4Cr涂层组织及力学性能的影响

采用超音速火焰喷涂技术(high velocity oxygen-fuel, HVOF)制备了纳米结构、亚微米结构及常规结构的WC-10Co4Cr涂层, 研究了沉积过程中颗粒尺寸对WC脱碳行为的作用, 分析了WC颗粒尺寸对复合涂层微观组织、硬度、断裂韧性及界面结合强度的影响。结果表明: 随着WC颗粒尺寸的增大, WC脱碳率和涂层孔隙率先增大后减小, 而涂层硬度和断裂韧性先减小后增大, 界面结合强逐渐降低。在100 g压痕载荷下, 亚微米和常规结构涂层硬度的Weibull分布呈双峰特征, 而在300 g压痕载荷下, 3种结构涂层硬度的Weibull分布均呈单峰特征, 这是3种结构涂层的WC脱碳程度、层间结合力和孔隙率综合作用结果。WC-10Co4Cr纳米结构涂层呈现出低脱碳率、高硬度、高界面结合强度和适中断裂韧性的优异综合性能。     

低压等离子喷涂耐高温涂层残余应力检测及分析

采用低压等离子工艺制备耐高温可磨耗涂层,通过光学显微镜观察了耐高温涂层的显微结构,采用逐层法与曲率法相结合的检测技术,对不同厚度涂层残余应力进行检测,形成了涂层厚度与残余应力分布及趋势图,运用热处理技术控制和消除涂层内部残余的涂层应力。结果表明,低压等离子喷涂的耐高温涂层表面残余应力随着涂层厚度的增加而增大,当涂层厚度达到0.6mm左右极限时,涂层会发生自然开裂,采用热处理的工艺方法可以减少涂层内的热应力导致的涂层残余应力。     

Densification and anticorrosion performances of vacuum evaporated aluminium coatings on NdFeB magnets

Al coated NdFeB magnets obtained by vacuum evaporation technique were densified by high energy ball milling method.The surface morphology,metal composition and micro structure of the coatings were characterized by scanning electron microscopy,X-ray diffraction and X-ray photoelectron spectroscopy,respectively.The anticorrosive properties were investigated by potentiodynamic polarization curves and neutral salt spray test.The pores in the Al coatings of columnar crystals(Al) induced by the evaporation technique,were apparently filled in the following ball milling process,leading to the densification of Al coatings and the evident improvement of the anticorrosive performances.When treated with ball milling for 30 min,the sample achieves the best anticorrosive performances with the self-corrosion potential of-0.87 V,self-corrosion current density of 1.65 μA/cm~2 and the neutral salt spray(NSS) time of 144 h(red rust).The improvement of the anticorro sive performances of vacuum evaporated Al coating mainly lies in the densification effect of the coating,which depends on different loading conditions of ball milling process.     

Effects of Sn doping on the manufacturing,performance and carbon deposition of Ni/ScSZ cells in solid oxide fuel cells

This work demonstrates the effect of tin (Sn) doping on the manufacturing, electrochemical performance, and carbon deposition in dry biogas-fuelled solid oxide fuel cells (SOFCs). Sn doping via blending in technique alters the rheology of tape casting slurry and increases the Ni/ScSZ anode porosity. In contrast to the undoped Ni/ScSZ cells, where open-circuit voltage (OCV) drops in biogas, Sn–Ni/ScSZ SOFC OCV increases by 3%. The maximum power densities in biogas are 0.116, 0.211, 0.263, and 0.314 W/cm² for undoped Ni/ScSZ, undoped Ni/ScSZ with 3 wt% pore former, Sn–Ni/ScSZ and Sn–NiScSZ with 1 wt% pore former, respectively. Sn–Ni/ScSZ reduces the effect of the drop in the maximum power densities by 26%–36% with the fuel switch. A 1.28–2.24-fold higher amount of carbon is detected on the Sn–Ni/ScSZ samples despite the better electrochemical performance, which may reflect an enhanced methane decomposition reaction.     

HVOF制备MCrAlY涂层过程中WC杂质颗粒的演变遗传行为研究

在热喷涂工业生产过程中,喷涂制备不同材料体系的涂层之前需要对送粉路径(送粉罐、送粉盘、搅拌器、送粉管路、送粉针)进行清理,但由于送粉路径内部结构复杂且存在静电吸附效应,使得残留于喷涂系统的粉末无法被完全去除,通常以微量杂质颗粒的形式被带入新涂层,进而影响新涂层的性能。为此,本文研究了在单晶基材表面采用高速火焰(HVOF)喷涂制备MCrAlY涂层过程中,送粉路径残留的WC杂质颗粒(WC-10Co4Cr)在涂层及涂层与基材界面处的遗传演变行为,分别采用SEM、EDS分析了WC杂质在喷涂态、热处理态涂层中的微观组织和相组成。研究结果表明,WC杂质颗粒确实存在于MCrAlY涂层中,并在后期热处理及氧化试验中进一步分解而固溶于涂层中,甚至扩散至单晶基材内部引起含W碳化物的生成,影响涂层及单晶基材的显微组织,改变局部的成分均匀性。同时,本文还采用ThermoCalc软件进行了热力学计算模拟,辅助分析了WC分解及W与C元素在显微组织中的遗传特性。对于WC类粉末和MCrAlY粉末共用的HVOF喷涂设备,建议给MCrAlY粉末配备单独的送粉路径,以确保涂层的纯净度与质量。     

粉末预处理对钨坩埚应用性能的影响

利用不同原料粉末制备钨坩埚样品,并于高温环境下进行应用模拟实验。结果表明,射流分级预处理有助于提升钨坩埚组织均匀性及整体性能;以费氏粒度3.0～3.5 μm的钨粉为原料,经射流分级、压制、烧结等工艺,可制得密度较高（18.770 g·cm?3）、维氏硬度较高（HV_0.3 372.15）的钨制品;将该钨坩埚置于高温环境下进行模拟应用验证,其密度及微观形貌较为稳定,变化较小。     

Corrosion resistance and mechanical properties of (Ho,Nd)FeB magnets

(Ho,Nd)FeB magnets with different Ho contents were prepared by Ho substitution for part of Nd during the casting process. Effects of Ho contents on the corrosion resistance and mechanical properties of (Ho,Nd)FeB magnets were analyzed by a highly accelerated aging tester, an electrochemical workstation, a microhardness tester, a bending tester, a scanning electron microscope and an X-ray diffractometer. Results show that the addition of Ho can change the main phase structure, optimize the distribution of rare-earth rich (RE-rich) phases in grain boundary, and improve the corrosion resistance and mechanical properties of NdFeB magnets. When the content of Ho increases from 0 to 21.0 wt%, the weight loss of magnets decreases from 2.672 to 0.933 mg/cm², and the microhardness and bending strength increase from 528.74 HV and 374.92 MPa to 633.84 HV and 459.80 MPa, respectively.     

铜铝/ 聚苯酯涂层500 ~ 700 ℃的长时氧化行为研究

铜铝/ 聚苯酯( CuAl/PHB ) 涂层是一种用于发动机气路封严的可磨耗涂层。以铜铝合金与铜铝/ 聚苯酯涂 层为研究对象，采用试验与基于密度泛函理论的第一性原理计算相结合的方法，研究了不同Al 元素含量、不同 氧化温度和不同氧化时间对铜铝/ 聚苯酯涂层的影响，并表征不同温度下最高氧化时间达1000h 的氧化产物，系 统研究了合金与涂层的抗氧化性。结果表明， Cu7Al/PHB 可磨耗封严涂层在620 ℃工况温度下可以达到抗氧 化级( HB 5258-2000 标准 )，但当温度达到650 ℃后抗氧化性已存在不足，建议应用于620 ℃以下的服役工况。     

硼化锆基复合陶瓷粉末制备及喷涂涂层抗烧蚀性能

超高温ZrB2/MoSi2 陶瓷涂层可有效提高C/C 陶瓷基复合材料抗高温烧蚀性能。采用喷雾干燥团聚造粒法 制备复合团聚粉末，然后采用等离子致密化工艺对团聚复合粉末进行致密化处理，研究了等离子致密化工艺参数 对处理后粉末性能的影响，经等离子致密化处理后，粉末松装密度及流动性均得到了明显提高，当送粉速率为 50 g/min 时，ZrB2/MoSi2 粉末松装密度及流动性分别为3.26 g/cm3 和21.5 s/50g，与团聚态粉末相比，松装密度及 流动性分别提高了108.97 % 和59.01 %，致密化处理后粉末的氧含量降低至0.05 wt.%，在等离子致密化处理过 程中ZrB2/MoSi2 复合粉末几乎未被氧化。对等离子喷涂涂层进行了烧蚀试验，烧蚀后涂层结构完整未发生剥落， 表明制备的ZrB2/MoSi2 涂层具有良好的抗高温烧蚀性能。     

Enhanced magnetodielectric properties of Co2Z ferrite ceramics for ultrahigh frequency applications achieved via Cr3+ ion doping

Phase formation, microstructure, magnetic properties, and dielectric properties of Ba_1.5Sr_1.5Co₂Fe₍₂₃−_x)Cr_xO₄₁ (0.0 ≤ x ≤ 1.0) ceramics, in which Fe³⁺ ions were substituted by Cr³⁺ ions, were systematically investigated. X-ray diffraction results reveal that Z-type hexagonal ferrite was formed by sintering at 1250 °C, and Cr³⁺ ions successfully enter lattice without destroying crystal structure. Analysis of the microstructure reveals that Cr³⁺ ion doping has significant effect on crystal micromorphology. Samples with x = 0.4 have the most homogeneous micromorphology and the highest sintering density of 5.12 g/cm³. In addition, under the influence of external magnetic field, all samples exhibit typical soft magnetic character and hysteresis characteristics, with saturation magnetization up to 63.86 emu/g (x = 0.6). Particularly, compared with undoped sample, Cr-doped samples have outstanding magnetic–dielectric properties. Firstly, with increasing Cr³⁺ amount, real part of the permeability (μ′) reaches the maximum value of 10.70 at x = 0.4, while cutoff frequency exceeds 2 GHz, and Snoek constant reaches ∼19.50 GHz. Furthermore, due to more homogeneous microstructure, samples with x = 0.4 have low magnetic loss and can maintain high quality factor (Q) over a broad frequency range. Moreover, real part of the permittivity (ε′) reaches the maximum value of 16.90 at x = 0.6, and dielectric loss remains lower than 0.013 for frequencies below 0.7 GHz. Consequently, magnetic–dielectric materials prepared in this work are expected to have extensive application prospects for ultrahigh-frequency devices.